Lean Management Training in Gurgaon, Delhi

Lean Management

Leading Change: Lean Culture, Lean Manufacturing, Continuous Improvement & Toyota Production System

Duration : 6 months Classes : 36 Days : Weekdays / Weekends

Overview
Curriculum
Pre-requisite
Review

Every process, from manufacturing to service delivery, harbors hidden waste (Muda) that eats into profits and slows down customer delivery. Lean Management is a powerful methodology rooted in the Toyota Production System that focuses on creating maximum customer value with minimum resources. Our comprehensive Lean training shall equip you with the essential tools and mindset to systematically identify and eliminate the 8 types of waste, standardize processes, and foster a culture of continuous improvement (Kaizen). Stop operating in a reactive cycle of firefighting and start building efficient, value-driven, and highly profitable operations.

This practical and intensive course moves beyond theory, diving deep into the core Lean tools that drive operational transformation. You will gain hands-on expertise in critical methodologies such as Value Stream Mapping (VSM) to visualize and optimize end-to-end processes, 5S (Sort, Set in Order, Shine, Standardize, Sustain) for workplace organization, and Kanban for managing workflow and reducing inventory. Learn to implement Poka-Yoke (mistake-proofing) to prevent errors and establish Standardized Work to ensure consistent quality. Through simulations and real-world case studies, you will practice creating a "pull" system focused on customer demand, drastically reducing lead times and improving organizational agility.

By mastering this methodology, you become an indispensable driver of operational excellence, able to lead improvement initiatives and transform organizational culture. A Lean certification validates your ability to create a high-performing environment that respects people and continuously strives for perfection, positioning you for leadership roles in operational transformation and process improvement.

Target Audience:-
- Operational Managers and Directors
- Process Improvement Professionals
- Team Leaders and Supervisors
- IT Project Managers and Product Manager
- Executives and Senior Leaders

Learning Outcomes:-
- Identify and classify the 8 types of waste (Muda) and actively seek out opportunities for their elimination in any process
- Execute and facilitate a Value Stream Mapping (VSM) exercise to visualize current state inefficiencies and design a more optimal future state
- Implement core Lean tools such as 5S, Standardized Work, Poka-Yoke (mistake-proofing), and Just-In-Time (JIT) systems
- Foster a culture of Kaizen (continuous improvement) by utilizing Plan-Do-Check-Act (PDCA) cycles and setting up visual management systems
- Apply Lean principles to administrative and service environments, not just manufacturing, for enterprise-wide efficiency gains
- Measure and analyze process performance using key Lean metrics to sustain improvements

Course Format:-
✔ The course shall be delivered through a combination of lectures, interactive discussions & case studies
✔ Participants are exposed to practical exercises and new-age projects, where they learn by doing
✔ Participants shall have access to online resources, including reading materials, videos & business simulations
✔ Students shall receive all the study material
✔ Guest speakers from the industry may be invited to share insights and experiences
✔ Regular assessments and quizzes will be conducted to reinforce learning
✔ This is a Classroom only training
✔ Corporates: We understand your specific needs and goals. Contact us for customizations to this training

Trainers:-
✔ Equipped with multidisciplinary backgrounds
✔ Experts from the field of Maths, Financial Markets, AIML, Data Science & Management
✔ Each with over 25+ years of International experience working in EU / US / Australia
✔ All our trainers are Highly Qualified and Certified, in their respective subject areas

- Project Managers looking to advance their skills or those wanting to step up into Project Management with advanced thinking.

- At least some Project Management experience is needed to get value from this course.

....

NB: All our trainings are always tailored to adopt to the Individual's Pace and Learning Depth.

NB: As a stepping stone, providing foundational knowledge, Bridge Courses are conducted periodically, to help students transition between different levels by closing knowledge gaps. These classes can be attended ad hoc, and are 'complimentary' for our bonafide students.

Kindly fill the DownloadPDF Form for the Brouchre with latest curriculum and full Training details.
Or you may Book an Appointment to collect your Brouchre and complete your registration.

This syllabus provides a structured, module-by-module breakdown of this comprehensive training program focused on participants overall performance, retention, and engagement, covering foundational theory, implementation, best industry practices and advanced techniques in the subject.

Module 1: Introduction to Lean Management
✔ Origins and evolution of Lean (Toyota Production System)
✔ Core principles of Lean thinking
✔ Lean vs. traditional management approaches
✔ Benefits of Lean in various industries

Module 2: The 5 Lean Principles
✔ Define value from the customer's perspective
✔ Map the value stream
✔ Create flow
✔ Establish pull
✔ Pursue perfection

Module 3: Identifying and Eliminating Waste
✔ The 8 types of waste (TIMWOODS)
✔ Techniques for waste identification
✔ Root cause analysis (5 Whys, Fishbone diagram)
✔ Continuous improvement mindset

Module 4: Lean Tools and Techniques
✔ Value Stream Mapping (VSM)
✔ 5S methodology
✔ Kaizen and Gemba walks
✔ Standard work and visual management

Module 5: Lean Metrics and Performance
✔ Key performance indicators (KPIs) in Lean
✔ Lead time, cycle time, takt time
✔ Process efficiency and throughput
✔ Measuring and sustaining improvements

Module 6: Lean Culture and Leadership
✔ Building a Lean mindset across teams
✔ Leadership roles in Lean transformation
✔ Employee empowerment and engagement
✔ Change management and overcoming resistance

Module 7: Lean Implementation and Case Studies
✔ Steps for implementing Lean in an organization
✔ Common challenges and solutions
✔ Real-world Lean success stories
✔ Capstone project: Lean improvement initiative

NB:The curriculum is regularly subjected to updates, reflecting the latest industry trends & current technological advancements.

At Vyom Data Sciences, we aspire to provide the latest curriculum and most recent technology, as a standard component of all our trainings. Experts, with 25+ years of experience from USA, Europe and Australia, bring the best industry practices while designing and executing these trainings. All our trainers are Highly Qualified and Certified in their respective subject areas.

Kindly fill the DownloadPDF Form for the Brouchre with latest curriculum and full Training details.
Or you may Book an Appointment to collect your Brouchre.

Bhawana

Fabulous NLP + ML course

I have eleven plus years of experience taking training courses. I do not usually complete surveys.
Your instructor was excellent, the best I've experienced on a software subject, and I couldn't imagine him doing a better job of seamlessly walking students through a breadth of information for such complex subject like AI and ML. he did a fabulous job pacing everything and addressing student questions. I am very impressed.

Harish

Excellent ML course!

The course was well structured and easy to understand. Good pace of learning.
The institute believes to provide knowledge as well as guidance in detail to each & every student.
I completed my ML course from the institute. Their international exp does help a lot !
Thanks for the training sir.